One thing I did not expect before renovating our ranch, is how much material this rebuild consumes. A 100-ft section fence needed hundreds of pickets and dozens of posts; thousands pounds of concrete were poured into the soil. The roof on our small house took thousands of shingles, each consists of multiple layers of different natural and synthetic materials. Layer of plywood went under our feet, and the amount of 2″ x 4″s we hauled back from Home Depot can only be counted by trailer-load. Before owning this house, I never thought about how much material goes into building a house, nor how much more it takes to renovate one every a few decades, or more frequently, every times it changes ownership.
It prompts me to think in a larger scale, how much we as human, affect the world during our expansion and development. How much we took from the Earth, how forcefully we invaded the Nature, and how many wild life we have terminated, although not deliberately, for our comfort and convenience.
More I think about it, more I regret some decisions I made during the renovation, such as putting in a big concrete patio. Of course, most decisions we made for the house are good for the environment and wild life, such as planting hundreds of trees and perennial shrubs, as well as making our house more energy efficient. But we can do better. Moving forward, I would like to be more conscious on the environmental impact of our renovation decisions. A good place to start, is to reuse and repurpose materials from our own demolition.
I have noticed the amount of solid waste generated during demolition, pretty much as soon as we moved into our house. Construction and demolition (C&D) waste represents a big part of the solid waste generated in US, and 90% of the C&D waste is generated during demolition. Since we demo by hand, we have an opportunity to save some material by carefully taking things apart. These materials and parts, otherwise going into landfill, is now returning back into the circulation. And reusing our own material will form a even small cycle compared to the process shown below, going from step 7 straight to step 4:
Most of the material we have saved are lumber and occasionally hardware/screws. During our last big renovation project, namely the basement reno, we were left with lots of framing lumber. We took the nails off them, and stored them over the garage roof trusses.
This Spring, I started using them for indoor and outdoor projects whenever we need 2″ x 4″s. I know, 2″ x 4″s are dirt-cheap (probably cheaper than dirt at this point…have you paid for good dirt lately?) and readily available in big box stores. However, the goal of reusing these lumber is mostly saving them from landfill and conserving the energy and virgin resources used to produce new materials, rather than saving on the project costs.
The addition advantage of using older lumber – in our case, dated back to the 1950s – is how well they match our original framing. The picture below shows a piece of modern 2″ x 4″ on the left, and a piece of old 1950 2″ x 4″ to the right. The difference between them are so apparent!
Compared to modern 2″ x 4″s, the 50s 2″ x 4″s are 1/8″ wider and thicker and with straight edges. They are also a lot denser and harder than their modern counterparts.
Because of dimension difference, these 50s’ 2″ x 4″s are excellent for creating new framing that has to marry the old framing. Using these lumber with exactly same dimension helps everything line up more evenly. We also notice that there are very little bow on the old lumber.
Old 2″x4″ on the top, modern 2″ x 4″ at the bottom:
Because of the different density, the old lumber offers the same expansion/contraction coefficient and should be more compatible to the existing framing. I expect less issues down the road joining similar material together.
Over a weekend, Slav and I frame the closets in the retreat room. The old lumber we used came out of our basement, with a few from the very closets during the demo last week.
In preparation for the Murphy bed installation, we need to add more framing on the lower part of the closet so the Murphy bed has something to attach to.
Before putting in new framing, Slav patched the missing floor boards with leftover from the office project:
Then we started with the closet to the right. Here is the before:
With new framing:
As you could see, another layer of 2″x4″s were added onto the existing framing. We did a short wall at the bottom and created a new stud. At the top and side, we attached pieces of 2″x4″s for future side panel to attach.
We did the same to the left side of the Murphy bed closet. Since this part of the framing was pretty weak, we added more horizontal bracing to reinforce the structure.
As you may notice, we also took down more drywall in the left closet. This closet will be lined with plywood, and it does not make much sense to have the drywall sandwiches between plywood and the framing.
Since the left side will be used as a closet, we just beefed it up by adding 2″ x 4″s along the edges.
After patching the flooring and framing, Slav repaired the drywall around the closets:
And repaired the bedroom doorway with drywall:
Since we plan to move the bedroom door to the hallway opening, this doorway would just become a walk-through. So Slav patched it with leftover drywall and finished the corners.
We are in process of sanding and painting the newly patched walls, then it will be time for the Murphy bed build! It is nice to cross off four items off the list!
Patch missing floor boards;
Repair and finish drywall edges against the closet wall;3.
Reinforce the closet framing;
4. Murphy bed construction and installation;
5. Wire the electrical outlet to face the bed;
6. Construct guest closet, and shelving unit in between;
7. Construct and install closet doors;
8. Trim out the closet wall;
9. Caulk and paint the closet wall wherever necessary;
10. Construct a standing desk with motorized legs and a wood top;
11. Construct a window seating next to the desk;
12. Adding necessary storage behind Murphy Bed area for bedding and pillows;
Repair and finish the original bedroom doorway.
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