Ladies and gentlemen, I built these!
And I built them 100% by myself, without Slav’s help!
I’ve been wanting to learn woodwork for a while. But as a handyman’s wife, I am both lazy and intimidated to start. I do plenty of DIY. In fact, I designed most of the furniture we built. But when it gets to the actual cutting and drilling, Slav shows up with his drill and takes over. Over the years, the separation of our work flow became more and more exclusive, to which point I do not even know where our drill is anymore. There is nothing wrong with job specialization – it does speed up the process of a big project. But for small projects like door trims, a picture hedge, or hanging shelves, it would have been much more efficient if I did not have to call Slav every time I need to drill into a wall.
The problem is – better Slav gets, more clumsy I get, and more intimidated I am to try. I think we both just assume that I will hurt myself using tools at this point. And I really really want to change that. I want to feel comfortable with power tools. I want to be able to pick the right screws for the right job. And I want to be able to take over small projects so Slav can focus on large scale project such as walls and plumbing. The ranch house has brought so much work, and every single one involves using power tools. I do not want to just make a honey-to-do list and nag Slav to complete everything.
When the need of a pair of saw horses comes around, I saw a great opportunity for me to start. Sawhorses are simple to build – Ana White published this simple plan with a complete cut list and an easy-to-follow video, so I can just focus on the building part. The material is cheap and simple, just some 2″x4″s, so if I screw up, little will be wasted. Most importantly, these are just saw horses. They do not need to be pretty or have a nice finish, so I can feel free to practice on them and learn from my mistakes.
I started by gathering materials. We took down a wall in our utility room a while ago and still have some of these 2″x4″ framing lumber laying around. They are cut into random length during the demo process, and a lot of them have nails on them. But they are long enough to provide some usable pieces for the sawhorse.
I picked out all the long and relatively good pieces and hammered out the nails. Slav reluctantly pointed out that 2″x4″s are cheap, so it does not make much sense to dig into junk wood pile and risk to cut my hands with rusty nails. And he is absolutely right. But I also to wanted to practice using pry bar and hammers, and I am stingy genetically. So I kindly reminded him that it was International Men’s Day and World Toilet Day, and he should be doing what men do on the toilet and leave me alone.
After half an hour of work, I managed to harvest lots of good-looking lumber without breaking my skin. Points for that!
I did need more 2″x4″‘s, so I picked up two from Lowe’s along with some wood screws. I made two mistakes while doing that – one is I did not inspect the 2″x4″s carefully. I did check the straightness – and you bet I did it proudly because it made me felt like an expert. But I did not double check the length of these lumbers. One 2″x4″ is 4 inches shorted than expected 8’. But fortunately I did not need the whole length. The other mistake is that I did not get enough screws, apparently 50 of them are not enough for two saw horses!
I marked length on all the pieces according to the cut list, and fired up the miter saw:
Roxie watched me and licked saw dust off my hair. It is truly wonderful to have dogs.
I dry fit the pieces together after cutting. I can definitely get better at the miter saw – the pieces were a bit uneven at the end and corners, and sometimes I did not push the miter saw down enough, which resulted in jagged edges. Luckily, none of the mistakes prevented me from continuing the assembly.
The next step was to put the pieces together. I picked deck screws for the job, which might be a bit overkill, but they grab so well that they made the job really easy. I made a mistake not picking up enough of them, which became a good lesson, because I got to try all different kinds of long screws we had around, and figured out that I did not like self-drilling screws so much. I also learned quickly that having two drills around can make the work a lot faster when pre-drilling is needed.
It took me probably 20 minutes to assemble the first sawhorse, but a lot quicker for the other one. After building the first one, I decided to spice it up by adding on top a piece of 1″x8″ we had laying around:
If you have looked the cut list, you will notice that I skipped the 1″x3″ cross braces. The sawhorses were already very steady and I was running low on long screws, so I decided that having a pretty top was more important than cross bracing. 🙂
Here are the sexy pair. Aside from the scrap wood, I bought one box of screws and two 2″x4″s.
These saw horses are built to give our miter saw a boost, so we no longer need to cut on the patio. We have work benches in the garage, but we prefer to cut lumbers outside so our garage remains saw-dust free. Without a miter saw table, it can get really hard on our backs.
Slav immediately used it for his quarter round trims (another weekend project, stay tuned). My build is now Slav-approved! Below is the photo evidence – right after Slav crossed himself for using my saw horses.
To end today’s post, I want to give a shout to Ana’s Youtube channel. I have been watching it for a few months now, and it really inspired me to tackle woodwork myself. Guess who will be building more after today’s first project? This lady!