The life of two scientists, creating a small home, in big mountains

Tag: Doors Page 1 of 2

Main Floor Bath: Pocket Door Installation

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Happy Spring, everyone! I hope you are enjoying bluer skies and warmer temperature than we do. As you can tell from the pictures, we had quite a few storms in the past weeks.

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Stuck inside we made good progress in the main floor bath. After upgrading the master bath exhaust fan, Slav finalized all the electrical connections and fine toned the rough plumbing. It is important to make absolutely sure that everything are set to the correct height and depth before closing the wall! One of the things Slav did was to raise the toilet drain a bit higher to accommodate the height of the new subfloor, cement board and tiles. Can you imagine a toilet here seeing the bidet power outlet, bidet waterline, and toilet flange together in one picture?

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Now we were (finally) ready for the subfloor!

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Subfloor installation

To install the subfloor, Slav first added supporting structures around the parameter of the room:

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The 2″ x 4″ strips were sistered onto the nearby floor joist with liquid nails and screws. They will be supporting the edge of the new subfloor, and bearing some weight of the tiled wall.

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After double and triple check to make sure everything between the two stories were set correctly and secured properly, Slav installed the new subfloor with liquid nails and screws. It felt so nice to have something solid to walk on again! We have been balancing ourselves on floor joists like acrobats for a couple months… 🙂

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Shower niche framing

One small detail we would like to add to the shower area is a shower niche. Slav modified the framing and installed a tile-ready shower niche casing, centered on the end wall of the shower. It will get tiled over, along with all the surrounding walls:

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Demo the old door

The very last task we needed to complete before closing all the walls, was to install the pocket door. Pocket door is not a necessity, but due to the small size of this bath, we felt that it would improve the traffic flow and was worth the upgrade.

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As you can see from the picture above, the framing was heavy on this wall. There used to be an enclosure for a ventilation pipe we since removed, and a linen closet is located on the other side of the wall.

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The header of the door would also needed to be raised due to the height of the pocket door.

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Slav carefully cut away all the framing that would be in the parameter of the pocket door framing. He left all other framing in place, and managed not to damage the drywall on the closet side.

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Also removed was the starting piece of the wooden floor. This piece on the very edge was full of nail holes from the old carpet and in pretty bad shape. Slav replaced it with a brand new piece of the same flooring, left from last time when we patched the floor in Slav’s office.

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Pocket door framing

For the pocket door installation, we picked up a standard pocket door framing kit:

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Everything needed for framing the pocket door except the door slab itself were included in the kit. This universal kit is designed to work with doors that are 24 inches to 36 inches in width. There are marks already engraved into the framing lumber to indicate where to cut for different door sizes.

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To frame in the pocket door, Slav first built the rough framing:

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Onto which the header of the pocket door framing kit was installed and the split studs was secured:

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This is what the split studs look like! The actual door slab will be inserted in between and nest inside whenever the door is open.

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Our doorway only permits a 24″ door. We splurged for a frosted glass door which comes pre-primed. While Slav was framing the doorway, I painted it with my go-to door and trim paint – Behr‘s ultra pure white:

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Installing pocket door was actually pretty easy. I do not know why I was so intimidated by it! Slav installed the door slab into the track all by himself. And I had to say, it operates like butter!

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So smooth.

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Encouraged by the pocket door installation Slav caught a second wind and installed the drywall before calling it a day. All the sudden, the bathroom looked like a room again!

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Here is it, the bathroom, ready for tiles:

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With brand-new frosted window and door, new subfloor and shower pan, new plumbing and electrical!

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The next step, tiling!

Starting next week, we will be installing and waterproofing the walls, and starting the tile work! It has been a rough a couple months just finalizing the utilities and dealing with additional plumbing issues. But finally, we could move onto tasks that will bring much more substantial changes into the space. So stay tuned, friends! May the fourth be with us!

1. Demolition – removing all the fixtures and wall/floor materials;
2. Assessing the water damage and mold control;
3. Installing new bath window and insulating the exterior wall;
4. Removing the ceiling drywall from the attic, wiring for new recessed lights from the attic;
5. Upgrading wall electrical, including adding outlets and wiring new switches;
6. Installing a new exhaust fan;
7. Installing recessed lights and drywall the bathroom ceiling;
8. Upgrading the sewage pipe for toilet and shower;
9. Purchasing a new toilet, a new bidet, a sink/vanity, and sink and shower fixtures; Upgrading/installing water lines to all the fixture;
10. Upgrade master bath (basement) exhaust fan from above;
11. Installing new subflooring;
12. Pocket door framing and installation;
13. Drywalling around the pocket door to close off the entry wall;
14. Installing water-resistant wall on rest of the room and waterproofing;
15. Tiling and installing a new window stool;
16. Sealing the floor tiles and grout;
17. Finishing/priming/painting entry wall drywall and ceiling;
18. Installing and painting pocket door trims;
19. Installing new glass shower door;
20. Installing toilet/bidet, vanity/sink, shower trim, and vanity mirror/lighting!

Back to Work + Basement Trims

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2020 has been intense so far. After staying home for months, I am finally back to work. We did well during the pandemic though. While Slav continued working from home, I accomplished a number of home improvement projects. From organizing the garage and creating more overhead storage to refinishing the bathroom door, from building patio planterstidying up the veggie garden, building a new terrace garden, to automating the drip irrigation, I did not rest a single day! You can see the result of our projects in the recent garden tours here.

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But the biggest ticket item Slav and I checked off during the stay-at-home period, is our basement utility room.

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Installing flooring and the doors in the utility room marked a near completion of our basement renovation, which we started a year and half ago! Now the only task left in the basement was installing trims and baseboards.

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With the momentum we decided to wrap up the basement reno before I had to go back to work. So during the last two weeks of my stay-at-home time, Slav joined me in the basement to work on trims.

We started with installing trims for the three doors we installed back in February. The profile we chose is called “craftsman“, which matches the best the profile of our doors.

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The top trims were pieced together with 1″ x 2″ and 1″ x 6″ boards for a beefy look. The side trims were all 1″x 6″ boards.

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Due to the height of the ceilings, we used simpler profile of trims on the closet doors and the bathroom pocket doors:

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One area that was difficult to address is the space between the two bathroom doors. There was not enough room here for the whole width of 1″x 6″. So we opted for a corner bead.

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We ran both door trims and the corner bead all the way to the floor for a clean look.

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After finishing the door trims, we installed baseboards. The baseboard we chose has a simple profile with tall base and a fat bead on top.

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The 5.5″ height hid all the imperfection on the bottom of drywall, and the 5/8″ thickness covered the 1/4″ gap between the flooring and the drywall well.

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We installed the same baseboard throughout the basement for a cohesive look.

The media room

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The master bedroom

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And the newly finished utility room

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There are a few places where the baseboards end on the face of the door trims. We used a return profile to finish the corner elegantly:

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Similar return profiles, with a different angle, were used to terminate baseboards where they meet the master closets.

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To make sure one pocket door closes tightly onto the wall, Slav installed baseboards up to the door from both side and did nice returns on both ends:

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It might not look like much, but it took us three days to get all the trims and baseboards installed. Following installation, Slav caulked all the nail holes, seams, and gaps, and I painted all the trims, baseboards, and closet doors in the same color of our main floor trims.

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This is the first time I tried this Valspar oil-enriched enamel paint. And it did not disappoint! It is almost self-leveling so there is not much brush marks. I chose satin finish, color matched to Behr ultra Pure White.

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After the paint dried on the doors and baseboards, Slav installed handles and magnet door stoppers to protect the walls. All the hardware are in satin nickel which matches our door hinges.

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After installing the trims and baseboards, I can finally get furniture for the media room! We only purchased a few pieces that are necessary for this room to function, including a new TV stand:

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We put the TV and its stand in between the bedroom door and bath door. They fit perfectly into this spot.

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Slav is on the mission of finding us a couch. At the mean time, the massage chair serves as a comfortable spot to watch TV from:

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The small heater was now moved to the wall between the utility room opening and the bathroom. I like to turn it on just for faux log fire.

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We also got a storage unit for Slav’s vinyl collection:

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I moved all the records and the player down as soon as the storage unit was assembled, and Slav set up the speakers so they can get input from our phones, computers, or the record player.

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I had painted the access panel to the water main to match the walls. Now with the record collection and speakers in front, you can hardly notice the access panel anymore.

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Can you believe that we finally crossed the finish line on this basement renovation? This is particularly significant since today happens to be the three-year anniversary of us moving into this house.

Finally, Charlie can enjoy some peace and quiet in his favorite spot in the house:

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Now when going down the stairs, we know that we would be entering a clean and relaxing space, without any work in sight. What an amazing feeling it is!

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Many thanks to those of you following our basement renovation for such a long time – 18 months to be exact. Thanks for your encouragement and cheers along the way! Now let us hope the pandemic is over soon so we can host movie nights in our new media room again!

Home Stay + The Utility Room is Finished!

Four weeks ago we shared about the progress in the basement utility room. Since then, I was busy at Spring planting.

With all the warm days and cool nights, our yards have greened up nicely. The trees bloomed and all the perennials came back stronger than ever. The lawn remains nice and green, while all the seedlings came up nicely despite of using old seeds.

Gardening really made the home quarantine a lot easier. I am blessed to have a big space to roam around safely. 10 weeks into the pandemic, neither of us feels anxious or claustrophobic. I still look forward to visiting the mountains and public parks though. But to date, gardening kept me calm.

I did go back to the utility room though. During the rainy days I painted the utility room in our go-to wall color – Sherwin-Williams Extra White (SW 7006):

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The closet was painted in “Pale bud”, the same color we used in our upstairs bedroom closets:

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The ceiling and laundry nook were also painted in white:

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The utility closet will be covered by doors so I did not paint the inside. In fact, we did not even mud the drywall inside the closet:

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Building the utility closet is truly a good decision! Not only it enables us to soundproof around the furnace, but also we now have a designated spot for all the unsightly cleaning tools and products.

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As soon as the paint dried, we moved onto preparing the slab for floor installation. It was an easy decision to extend the vinyl flooring throughout the basement into the utility room. What we used was a cork-backing vinyl flooring called NuCore, in the color of “Driftwood”.

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Installing LVP flooring requires a leveled floor. Moving the floor drain left us a low spot in the utility room. So we used self-leveling concrete to level everything and patch small holes.

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After the self-leveling concrete dried overnight, we went around the utility room slab with a scraper to clean up any small bumps, followed by a good vacuum around the room.

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Then we put the washer and washer back. Not able to do laundry for a whole month, it felt so good to have the laundry set back and connected!

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It was also a nice bonus that they were finally out of the media room now. For weeks, our media room looked like this:

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Now the washer and dryer were out, I could not wait to clean up the dust:

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I stripped away the floor protector and swept away any debris and dust in the media room. Gotta love a mid-project clean-up!

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Based on our experience, a clean floor installation requires a dust-free environment during the installation. Cleaning the neighboring media room prevented the underlayment to attract dust and hair due to static electricity. Using the same method, we expanded the flooring into the utility room:

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and all the way inside the closet:

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with a smooth transition:

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With previous experience it only took us 6 hours for the installation. We worked like a well-oiled machine and had a good time.

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Shortly after the flooring was installed, the doors were up! We ordered custom doors to match the profile of the solid basement doors. They came in pre-primed and with trims! After a few cuts on the trims, everything got installed in a day:

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A pair of french doors are used for the utility closet to ensure full access to the furnace and water heater.

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The door on the under-the-stair closet is a pocket door, which slides inside the wall to save room:

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After the sliding doors was installed, I was able to finish painting the boundary between the closet and the utility room:

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We did not install trim on the side wall. So the two spaces were separated by a crisp paint line between white and pink:

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We also took this opportunity to order and install the pocket door for the master bathroom:

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It will be painted white on the bedroom side. And the bathroom side will be painted in a darker color to match the tiles.

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The installations of the flooring and the doors happened back to back (crazy, I know), and together they made such a dramatic change to the whole basement! I had imagined many times how this space would feel at this stage. But in reality, uniting the rooms with seamless flooring created a look even better than I anticipated:

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It helps the whole space to feel so spacious:

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I cannot help but feeling that the utility room – maybe we should give it another name now – deserves to have its own purpose, rather than being merely an extension of the media room.

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I have come up a few ideas for the space and as you can see, and I put up some makeshift floating shelves made from scrap materials to try them out.

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The taller floating shelf is set at 32″ from the floor. At such height, it can be used to display books and collectibles. It also can be used for laptop or tablet if needed.

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I kept it narrow (12″) so it does not protrude from the partial wall next to the opening.

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I also made a makeshift low table with two simple storage cubes. It is elevated 18″ from the floor, a perfect height for an adult person when sitting on floor pillows. It can be a spot for chess games, tea time, or serving drinks and food when we have movie nights in the future media room.

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Being also 12″ deep, the low table can be tucked underneath the floating shelf, if such unobstructed access between the two rooms is desired.

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There you go, our finished utility room, and our almost finished basement! Without unfinished surfaces, our basement feels spacious, clean, quiet, and cool – a perfect spot to chill during summer days. It has quickly become Charlie’s favorite space to stretch out and nap. We moved two dog beds down here already, one in the bedroom for Charlie to sleep after breakfast, and the other in the media room for him to nap in hot afternoons. Charlie is a lucky pup.

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The next step is finishing the trims and baseboards – we are getting so close!

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